Email:  zst@zenithsola.freeqiye.com       Tel: +86-13603359003
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BIPV Automatic Laminator Machine

The BIPV specialized laminating machine produced by ZENISHSOLAR integrates the company's patents and technology into a new type of laminating machine.
  • ZST-AYZ-22-45D BIPV

  • Zenithsolar

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Auto Fully Automatic BIPV Solar Panel Laminator

ZST-AYZ-22-45D



NAME   Automatic Intelligent Integration Energy-saving Laminator
Model   ZST-AYZ-22-45D   Patent No: ZL2009 2 0217588.0

CE Certificate NO: CN.CE.0631-08/10

New CE Certificate NO: GB/1067/5856/16

Capacity  60MW/ Three Shift  (For 250~300W 8 piece 156*72 Polycrystal Panel Laminated)
BIPV双腔层压机改图

Device

parameters

Power   AC380V/50Hz/3Phase/5Line Weight  32T
Compressed Air Flow 2000L/min   Air pressure 0.5~1.0MPa
Laminated cavity height 25mm   Lamination area  2200mm×4500mm×2
Normal power  36KW   Total Power  110KW
Working face 10.4”Touchscreen Vacuum Rate

606 3 /H/Germany Busch

Vacuum Pump

Heating Platform Per square meter

of non-flatness ≤ 300um

Maximum

temperature

180℃
Temperature uniformity  ≤ ± 2 ℃

Working

Temperature

100℃~160℃
Temperature range  30℃~180℃

Temperature

Accuracy

±1℃

Maximum  setting

temperature

180℃   Noise at Work <65dB
Vacuum Time 90 seconds 150Pa  Lamination time   PVB/EVA :12-15/min
Cover travel 200mm   Dimensions(mm) 20400×3200×1850
Major Structure: Loading + Laminating(One sets of Vacuum Pumps 302)+ Unloading+Cooling Fan

Equipment

Features















































Equipment

Features

I.Technical Characteristics of Laminator Machine

(A) Structural Characteristics

  1. Heating Method: Utilizes a hot plate heated by circulating heat-conducting oil.

  2. Main Structure: Comprises feeding, laminating, and discharging units, along with a heating system and control system, supporting both automatic and manual operations.

  3. Panel Flatness: Ensures panel flatness of ≤ 300um at temperatures between 130℃ and 150℃ during continuous operation (16-24 hours per day).

  4. High Vacuum: Integrated vacuum pump achieves a vacuum of 150Pa in under 90 seconds and includes air purification for system stability.

  5. Rubber Technology: Wrinkle-free technology extends rubber lifespan and enhances laminated component quality.

  6. Pressurization: Adjustable speed/time for pressurization, ranging from 0 to 90 seconds.

  7. Airbag Pressure: Adjustable pressure range from 0 to 1.5 atm.

  8. Cleaning System: Integrated brush roller system cleans conveyor belts, removing PVB/EVA adhesive residues.

  9. Height Adjustment: Adjustable opening height from 50 to 200mm.

  10. Integrated Design: Combines vacuum chamber and heating panels, ensuring a high vacuum without distortion.

  11. Sealing Tape: Easy to install, long-lasting vacuum sealing tape.

  12. Rubber Replacement: Quick and easy rubber replacement, taking only 25 minutes.

  13. Lift Structure: Air cylinder lift ensures smooth opening and closing, with protection against air pipe failure.

  14. Space-Saving: Built-in heating station conserves space and is maintenance-free.

  15. Vacuum Valve Design: Ensures reliable operation, long life, and easy maintenance.

  16. Anti-Staining Fabric Belt: Prevents contamination of the silica gel plate EVA.

  17. Design Efficiency: Space-efficient design, reducing space usage by up to 50%.

(B) Control Features

  1. Control Modes: Offers both automatic and manual control modes.

  2. Control System: Uses Taiwan Yonghong PLC control with a touch screen interface, available in Chinese and English.

  3. Temperature Control: Intelligent control with ±1℃ accuracy, ranging from 30℃ to 150℃, with a maximum of 180℃.

  4. Operation Flexibility: Supports both manual and automatic modes for easy operation and maintenance.

  5. Electrical System: Uses dependable low-voltage components from Schneider.

  6. User Interface: 10.4" touch screen with a user-friendly interface.

  7. Temperature Uniformity: Achieves ±2℃ uniformity with a unique heating cycle system.

  8. Process Memory: Automatic memory for process parameters, ensuring consistent quality.

  9. Production Statistics: Tracks the number of laminated units for easy maintenance.

  10. Integrated Control Technology: Combines various technologies for complex production needs.

  11. Vacuum Monitoring: Real-time vacuum chamber monitoring on the screen.

  12. Positioning System: Precise positioning for feeding and discharging.

  13. Alarm System: Detects and alerts for material slippage.

  14. Continuous Operation: Capable of continuous automatic feeding, laminating, and discharging.

II. Security Features of Laminator Machine

  1. Oil Level Detection: Detects low liquid levels and alarms in the heat-conducting oil system.

  2. Temperature Monitoring: Monitors and alarms for oil temperature control.

  3. Alarm Lights: Three-color alarm lights for operational status and warnings.

  4. Vacuum Alarm: Alerts if vacuum conditions are not met.

  5. Discharge Protection: Prevents excessive discharge and material loss in exceptional circumstances.

III. Application Performance of Laminator Machine

  1. Industrial and Laboratory Use: Suitable for 24-hour continuous operation in both industrial and laboratory settings.

  2. Compatibility: Highly compatible with lamination and curing processes.

  3. Operational Environment: Suitable for environments up to 2800 meters above sea level.

IV. Additional Functions of Laminator Machine

  1. Automatic Start System: Allows for pre-set automatic start without manual supervision.

  2. Monitoring System: Automatically monitors oil pressure and temperature to ensure safe operation.



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 Email:  zst@zenithsola.freeqiye.com
 Tel: +86-13603359003
 Address: Yazishan Industrial Park,Haigang Areas,Qinhuangdao City,Hebei Province,China

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